From robotic machining, digital machine shop planning, low-cost machining IoT and process optimisations for cycling, automotive, fashion, and Covid response, engineering experts at NMIS have completed a four-year project that sought to help businesses ‘harness their competitive edge.’

The University of Strathclyde’s Advanced Forming Research Centre (AFRC) – part of the National Manufacturing Institute Scotland (NMIS) Group – was the UK partner in a four-year initiative designed to transform the machining sector by encouraging the uptake of innovative digital technologies.

Funded by industry body Interreg Europe, the £3.64 million Machining 4.0 project involved nine partners from across Northwest Europe (NWE), including the project lead Belgium-based Sirris.

Overall, it helped more than 500 SMEs in the region’s machining sector, which has struggled to keep pace with increasingly complex client needs due to the demand for precise products within short delivery times.

The NMIS Machining team directly supported nine UK small- to medium-sized businesses with digital machining solutions. They also developed an industry demonstrator showcasing the possibilities of using low-cost digital technologies to provide insights which will minimise scrap rates and increase process efficiencies – leading to reduced carbon emissions.

The team also devised a novel stability demonstrator to illustrate how manufacturers can control the speed and frequency of their milling operations to significantly improve part quality and productivity.

Project lead at the National Manufacturing Institute Scotland (NMIS) Digital Factory, Kareema Hilton, said: “This was a large project that built on our track record of working with smaller businesses to help them better understand how they can use advanced machining technologies and improve processes to support their growth as well as save on costs and materials.

“At NMIS, we brought a blend of expertise in advanced machining strategies, materials characterisation and residual stress and joined forces with the Machining Technologies Association (MTA) to help identify businesses in the UK needing support.

“The pioneering demonstrators that were developed along with the consortium partners will continue to help the machining industry so manufacturers can learn more about their products and how they are affected by manufacturing processes, such as machining.”

Among the companies that benefitted was Edinburgh-based new start Streamline Cycling. Founder Daniel Cain has developed an Air System for cyclists, which means they can add aerodynamics onto their bikes without buying new wheels.

Through NMIS, Daniel was partnered with Gloucestershire cutting tool supplier, Quickgrind, to help improve his manufacturing process.

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Daniel Cain said: “The experience with Quickgrind and NMIS was excellent. For them to reach out and offer tools and provide the assistance they did has helped me to manufacture the parts faster, enjoy longer tool life and speed up the whole process.”

NMIS also helped Productive Machines, a company in South Yorkshire, increase the speed and efficiency of making customised PPE face masks for clients, using analytical tools.

A spin-out of fellow High Value Catapult Manufacturing (HVM) Centre The University of Sheffield Advanced Manufacturing Research Centre (AMRC), it specialises in machining components and masks for NHS staff in Scotland, England and Wales.